Two-Wheelers Like None Other

This time we visit Toyonaka in Osaka Prefecture to meet Gerson Aisawa Hara, a third-generation Brazilian of Japanese descent. Passionate about cycling, he's an artisan who crafts unique bicycles. Each of his creations is one-of-a-kind, custom-made for its rider with unusual materials such as wood and bamboo. We tag along with Gerson as he develops a cargo bicycle capable of carrying large baggage with ease. Later on, we drop by a hot-spring inn in Okayama Prefecture where Nepalese Thapa Magar Kumar attends guests.

Gerson creates one-of-a-kind bicycles using unconventional materials such as bamboo and wood
Thanks to his passion for cycling and bicycle crafting, Gerson has made many friends
Gerson is developing what he calls a cargo bike, designed to carry a heavier load
Some guests at the inn say they wish to come back to experience Thapa's diligent and thoughtful service once again

Transcript

00:01

Where We Call Home.

00:08

Working passionately handcrafting custom one-of-a-kind bicycles...

00:15

...is Gerson Aizawa Hara, a third-generation Brazilian of Japanese descent.

00:21

I remember when I first
rode a bike as a kid.

00:26

That exhilarating feeling.
I wanted to keep going forever.

00:31

That feeling.

00:33

I want my customers to feel that
when they ride the bikes I make.

00:41

He fashions his original two-wheeled creations with unusual materials like wood and bamboo!

00:49

Making bicycles...

00:51

is like traveling: the ride is
more fun than the goal.

00:55

When I reach a goal, I go to the next.

01:00

Gerson loves to take on new challenges.

01:04

This time, he's developing a cargo bicycle...

01:08

...that'll be made with a material he's never used before.

01:12

Will he succeed?

01:14

Let's tag along for the ride to find out!

01:24

Located in northern Osaka Prefecture is the city of Toyonaka.

01:31

In a residential area, we find a bicycle shop popular with cycling aficionados.

01:39

- Long time no see!
- Yes!

01:42

I did 200km in a day for the first time.

01:48

Well done.

01:53

At this shop run by a friend, Gerson often helps out with bicycle repairs and assembly.

02:00

His true vocation though is the crafting of made-to-order bicycles.

02:08

- Long time no see, Gerson!
- Yes!

02:12

Back from a ride?

02:15

Mr. Yamauchi is the proud owner of a piece of Gerson's handiwork.

02:20

While most bicycles on the market have aluminum or carbon frames,

02:26

Gerson uses bamboo to create two-wheelers like none other.

02:33

His bikes are so easy on the riders.

02:37

He made mine specifically to my height,
weight and level of strength.

02:44

He went riding with me, checked how
I rode, and made my bike based on that.

02:52

It 'fits' me like a glove.

02:59

About twenty kilometers away from the bicycle shop is where Gerson's workshop is located.

03:19

Lining the walls is a selection from the many frames he's built.

03:27

This is the first one I made.

03:32

I didn't know much about types of bamboo.
I got some at a hardware store.

03:39

I made this, and figured out what parts
needed to be thicker or thinner.

03:45

I learned as I went along.

03:50

He explains that the frame is the heart of a bicycle and what impacts its functionality the most.

03:58

If the frame lacks precision,
it won't accommodate parts well.

04:05

It's all in the frame.
The rest is just accessories.

04:12

Gerson grew up in São Paulo.

04:18

A fervent cycling enthusiast, he took part in road races from the age of nineteen.

04:26

Drawn to the high-tech industrial nation that was Japan, his grandparents' homeland,

04:31

Gerson made the big move in 1999.

04:35

He was 21.

04:38

He found work at a factory producing automobile parts

04:42

where he was impressed by Japan's dedication to quality craftsmanship.

04:48

No matter how precisely a piece
would be grinded by machine...

04:55

the finishing work was always
done by hand.

05:00

I was amazed.

05:02

I wanted to make bikes, but I couldn't
do so with metal at the factory.

05:09

So, I made bicycles at home using bamboo.

05:15

I flew kites with bamboo frames as a kid.
I knew how sturdy the material was.

05:22

And so, he chose bamboo for his first bicycle,

05:26

which he completed in one year using a self-taught method.

05:35

Then, eleven years ago, Gerson quit his job at the factory to fully pursue his dream of crafting bicycles that would delight riders.

05:46

He made sure his bamboo bikes met international standards of sturdiness, thus certifying their safety.

05:53

Yet, when he went around to promote them, people were reluctant to trust a bamboo bicycle frame.

06:04

That's when he met Deguchi Ryuji, the owner of the bicycle shop, who had confidence in Gerson's crafting skills.

06:13

When I first rode his bike, I felt
a unique sense of comfort.

06:19

I'd never experienced anything like it.

06:23

It's an incredibly gentle
and smooth ride.

06:28

It feels like gliding
on a cushion of air.

06:33

I knew that if he perfected his bicycles,
more and more people would enjoy them.

06:41

So, I decided to help him.

06:46

Since they first met at a cycling event seven years ago,

06:50

the two have become inseparable business partners.

06:56

Deguchi sells Gerson's bicycles and receives orders for repairs and maintenance.

07:01

This gives Gerson more opportunities to research and develop all kinds of unique designs.

07:10

When Gerson first arrived in Japan, he had very few friends.

07:16

Now, thanks to his love of all things cycling, he's found many a kindred spirit.

07:24

One such fellow cyclist is Mr. Fukuba, who once asked Gerson to craft him a tandem bike.

07:32

Fukuba's very limited eyesight had made it impossible for him to ride alone.

07:41

Now, with their custom-made bamboo tandem bicycle, Fukuba and his wife enjoy cycling together.

07:49

They even participate in races.

07:56

Gerson didn't use to make tandem bikes.

08:00

I wondered if he could do it, then he put
all his thoughts and efforts into it.

08:08

And the result was amazing.

08:12

I lost a lot of hair on that one.

08:17

I didn't have much time, and it was
a new and quite difficult challenge.

08:26

And he keeps taking on one new challenge
after another. He's truly incredible.

08:33

He just keeps going.

08:34

As long as I'm alive.

08:39

To continuously push the boundaries of bicycle crafting is Gerson's personal mission.

08:51

When he hits a wall in his work, he hops on his bike and rides to a place

08:56

where he can find new inspiration in the natural world around him.

09:09

I look for things to photograph,
like lovely flowers and so on...

09:15

to get my mind off bikes for a bit.

09:19

I need that to find new ideas.

09:24

Ideas come from
where we least expect them.

09:36

Gerson's latest project is to develop what he calls a "cargo bicycle"

09:42

that would be able to carry a heavier and bigger load than conventional ones.

09:47

Having to carry heavy groceries,
like bags of rice, is a hassle.

09:53

It makes it hard to steer,
especially for the elderly.

09:57

A cargo bike wouldn't be a luxury.
There's a need for it.

10:05

This is his third prototype.

10:08

Its three-meter total length makes it rather unwieldy when turning.

10:13

Sharp turns are practically impossible.

10:21

He wants his next design to be easier to steer and fun for anyone to ride.

10:29

I look for new functions
to add to the bicycle.

10:35

I want to find new ways
to enjoy cycling.

10:41

For example, it would be great
for camping.

10:45

It could carry a lot of gear.
It would be good for fishing tackle, too.

10:53

To help in the development of his road-trip and camping-friendly cargo bike,

10:58

he seeks advice from a friend.

11:01

On two wheels, Nakanishi Daisuke has ventured on and off the roads in 130 countries.

11:09

With this bike, I cycled 3,000km
across the Nullarbor Plain in Australia.

11:16

I use it to carry my tent,
sleeping bag, clothes...

11:22

and some cooking gear,
among other things.

11:28

Keeping his balance with heavy bags attached to the front of the bicycle is quite a test of skill.

11:39

Gerson had the idea to put the baggage between the two wheels,

11:43

placing the load at a lower centered position for a more balanced ride.

11:51

With the baggage in front,
it's hard to steer, right?

11:56

This new bicycle won't have
much load in front.

12:01

It should feel much lighter when riding.

12:05

Almost like an ordinary bike.

12:08

Your bags are pretty low, right?

12:11

Yes, they make balancing hard.

12:15

Riding on rough roads abroad,
it ripped holes in my bags.

12:22

Will it be heavier than a regular bike?

12:25

If I made it with metal,
it would weigh more than 25 kg.

12:30

I'll try a much lighter material
I've never used before.

12:37

The result should be interesting.

12:42

The goal is a compact and easy to handle cargo-bicycle.

12:47

To facilitate steering, he shrinks down the front wheel,

12:51

and tries to keep the overall weight at 20 kilos or less.

12:58

For the frame, he will use fiberglass

13:01

- a lightweight material easier to work and more cost-effective than bamboo.

13:09

First, he layers sheets of fiberglass into the special mold he made.

13:21

Next, he creates a vacuum inside the mold and injects resin, then waits for it to harden.

13:34

It's hardened.

13:42

Here it is.

13:48

Next time, I'll have to
make sure no air gets in.

13:54

The white parts are air.

13:57

It got in when I injected the resin.

14:02

It should be better next time.

14:08

He uses several layers of the material to form the frame.

14:12

As fiberglass isn't a very common material for bicycles,

14:17

he used references on how it's employed in boats and aircraft.

14:33

Then finally, after three months of hard work, the frame is complete.

14:42

He installs the saddle, wheels and other components.

14:49

As the handlebars are separate from the front wheel, he created a special mechanism.

14:57

This connects the handlebars to the fork.

15:02

The previous prototype bike
used a single bar.

15:08

But I want this bike to be able
to go off road.

15:13

If the bar breaks, it can't be replaced.

15:17

I made a two-bar construction.
It's much sturdier.

15:34

He was able to keep the overall weight at twenty kilos,

15:38

and this version is seventy centimeters shorter than his previous prototype.

15:45

Will his cycling friends like it?

16:05

- Here it is. What do you think?
- It's quite unique!

16:12

- Your belly is the center of gravity.
- I see.

16:17

Put your weight on the pedals
rather than your hands.

16:22

Yeah, the core.

16:26

Though it may not balance the same way a regular bike does, he quickly gets the hang of it.

16:34

It feels quite different,
but it's fun once you get used to it.

16:40

- It's like a support bike.
- Yeah, to carry gear.

16:45

It's a perfect 'pit-stop' bike
for a team of tandem racers.

16:53

Moving on to the next test rider.

16:58

It's cycling adventurer Nakanishi's turn to take it for a spin.

17:24

- So?
- Really fun.

17:28

Does it feel lighter than
your usual bike?

17:33

Much lighter.

17:35

It's easy to steer.
It's much more practical.

17:41

With my bike, I can't turn well.

17:44

I have to make wide turns.

17:48

But this one turns much more sharply.
It's easier to use.

17:56

Seems like Gerson got a big step closer to his compact and easy-to-ride cargo bike.

18:14

In the "cargo hold" he put simple cooking implements.

18:19

This new bike can carry camping gear with ease.

18:23

It's a perfect partner to enjoy the great outdoors.

18:35

- What's on the menu?
- My original.

18:44

Bon appetit!

18:48

It's hot.

18:56

"- How is it?"
- Delicious.

19:03

A friend of mine wants to do cycling.

19:07

- For touring?
- Yes, touring.

19:09

He often hikes.

19:12

I'll recommend this bike.

19:16

Today, I could see how the bike performs.

19:20

I'm going to make some adjustments
and modifications to further improve it.

19:29

I'll be so happy if someone goes
on a trip on a bike I made.

19:36

I'll feel like I'm with them.

19:39

I want people to travel on my bikes.

19:47

Encouraged by his circle of cycling friends, Gerson rides onward on his crafting journey.

20:04

Please enjoy your stay.

20:17

Welcome.
I'm Thapa Magar Kumar, from Nepal.

20:23

I help guests check in and out...

20:25

and serve meals, among other things.

20:30

Japanese-style hospitality is amazing.
Please come. I'll show you my work.

20:49

Mimasaka, Okayama

20:53

Mimasaka has over 1,200 years of history
as a hot-spring resort town.

21:00

Thapa works at an inn
that's been 90 years in business.

21:08

Excuse me.

21:10

Thank you for your
continued patronage.

21:15

Shall I carry your luggage?

21:19

Please watch your step.
There's an incline.

21:24

Dinner will be served in the room
on the right at the end.

21:29

Go on in.

21:33

Here are some "kimonos,"
small sizes in the top drawer.

21:39

Here are medium and large sizes.

21:45

His Japanese is fluent and natural.

21:48

He told me to watch my step.

21:51

He was very nice.

21:54

- How tall is your daughter?
- 120cm.

21:57

Let me go get her size.

22:00

- He's just like a Japanese staff member.
- Better than a perfect 10.

22:06

In Japan, we observe guests...

22:10

and find how to better
satisfy their needs.

22:15

I do my best and think
how to better serve each guest.

22:22

In Nepal, the service to guests
isn't as thoughtful as it is here.

22:29

In Japan, everything we do,
like handing something to a guest...

22:35

we do it gracefully and politely.

22:39

I enjoy it.

22:41

Encouraged by a friend living in Japan,
Thapa moved here in 2016.

22:46

He studied Japanese, and became interested
in Japan's unique culture of hospitality.

22:53

That's when he found work at this inn.
Of the 65 employees, 5 are non-Japanese.

23:06

This is my wife.

23:09

He invited his wife Diya to come over.
She now works at the same inn.

23:19

She's only been in Japan two months.
She still can't speak Japanese fluently.

23:26

I do my best to teach her.

23:28

And I do my best to learn.

23:36

This is Michie-san.
She teaches me so much.

23:40

At first, I didn't know anything.
Michie-san diligently trained me.

23:46

She still teaches me.
I'm so grateful.

23:50

He's gentle and friendly
to kids as well as adults.

23:55

He's really kind and considerate
with elderly guests.

24:02

Some have autonomy issues.
He caters to their needs.

24:06

He's the first to help guests
with their luggage.

24:10

He's very thoughtful
when attending customers.

24:16

I still have much to learn.

24:19

I'm thankful Michie-san
is here to teach me.

24:24

dinner service

24:30

Here's the first course.

24:34

Cherry blossom tofu.

24:36

It's topped with raw sea urchin
and carrots.

24:42

Bon appétit.

24:44

It was hard to memorize the descriptions
for the various dishes.

24:49

I took a lot of notes and studied hard.

24:53

A pleasure to see you again.

24:57

Shall I bring your regular drinks?

25:00

- Yes, please.
- Coming right up.

25:03

Thapa makes special effort to memorize
the preferences of regular guests.

25:16

Excuse me.

25:20

Here you are.
Two lemon sours.

25:27

His service is gentle and warm.

25:31

He remembers our favorite drink.
It's so nice of him.

25:38

I think about what they like
to try to make their stay more pleasant.

25:50

Here are my treasures:
questionnaires guests filled up.

25:57

"Our daughter wanted to see
Mr. Thapa again, so we came back."

26:04

"The Nepalese staff member was so kind
and fluent in Japanese. It was amazing."

26:12

"Thank you, Thapa!"

26:15

All these messages from guests
motivate me to put effort in my work.

26:22

In the future, I want to run a small hotel
in Nepal where we'll serve guests...

26:28

with Japanese-style hospitality.
So, my wife and I work hard.