From Seed to Shop: Grandma's Pickles

In Japan's snowy north, an elderly woman has been making pickles for 70 years. Now, she must learn to adapt to new laws and a warming climate. And her efforts seem to be paying off.

Transcript

00:04

Stories about people, stories about life.

00:08

Hometown Stories.

00:19

Iburigakko - this smoked and pickled type of daikon radish is traditionally produced in northern Japan.

00:29

You can eat all you want.

00:34

One woman in her eighties has earned a stellar reputation for her iburigakko.

00:42

Her name is Takahashi Asako.

00:45

My back hurts.

00:48

She began selling it when she was around 60 and has won many local awards.

01:00

However...

01:03

Asako has encountered some unprecedented hurdles.

01:10

The law now requires pickle producers to meet strict hygiene standards.

01:17

And that's not all...

01:19

"It's 2 to 4 degrees hotter than average."

01:21

Record-breaking heat is threatening the pickling process.

01:26

I felt that I had no choice but to quit.

01:29

I couldn't stop thinking about it.

01:35

The future of Asako's delicious pickles is less than certain.

01:48

Today's story is based in Sannai, which produces a lot of iburigakko.

01:53

Just 3,000 people live here.

02:05

About 100 households make iburigakko, using unique recipes that have been passed down for generations.

02:23

Can we go over there?

02:27

The process starts in summer.

02:31

Asako also raises fruit. Her day starts early.

02:42

I tend to the grapes, I prune the apple trees...

02:46

I stay busy all day.

02:50

I'm doing what I can with the horsepower of an eighty-year-old.

02:55

On this day, she will plant seeds which will grow into the daikon radishes used in her pickles.

03:09

Well, it's finally time to start.

03:13

I hope they grow big and healthy.

03:18

Most farmers use machines to plant seeds, but Asako prefers to do it all by hand.

03:31

She's so energetic. That's why it's so hard for me.

03:37

I feel like she's never going to quit.

03:48

As I plant them, I say, "Please grow big."

03:52

I care about them.

03:54

They're like my kids.

03:57

Growing daikon is just like raising children.

04:02

Two months later, we visit Asako at 4 am.

04:13

The space is brimming with freshly harvested daikon.

04:17

She'll start smoking them right away.

04:27

I wanted to hang them up to dry today.

04:31

The excitement kept me awake.

04:33

I got up at 2:30 AM.

04:50

I feel shy walking around like this.

04:57

- This one's heavy.
- It's a long batch.

05:00

Each batch weighs more than 15 kg.

05:08

I monitor the heat and the condition of the radishes,

05:12

and adjust the fire accordingly.

05:20

Tears and a runny nose, all at once.

05:27

In snowy regions like this, temperatures are low and days are short.

05:33

Locals traditionally preserve daikon by smoking it instead of drying it in the sun.

05:41

Asako checks on the fire every three or four hours, even at night.

05:55

If you smoke them slowly, gently, and with love,

05:59

they'll get plump and fluffy.

06:05

Looks good.

06:08

She re-arranges the batches so they’re evenly smoked.

06:13

I'm rearranging them.

06:22

I don't want them to get too dark.

06:28

The process involves a series of painstaking tasks.

06:32

Why did Asako begin selling iburigakko at age 60?

06:43

Asako was born in 1943.

06:46

Her parents were farmers.

06:48

Her mother died when she was young and she was raised by her grandmother.

06:53

That's where she learned to make iburigakko.

06:58

We were poor when I was a child.

07:02

I learned how to make iburigakko at the age of 10,

07:05

by helping my grandmother.

07:11

She'd say, "If you have even a moment to spare, use it to work and earn money."

07:19

At 19, she married her husband, Juichi.

07:22

He was a farmer.

07:24

As she raised her three children, she continued to make iburigakko for her family.

07:33

Iburigakko is a preserved food that you eat through the winter.

07:37

I felt like I had to stock up.

07:41

That's why I put so much effort into making it.

07:45

They look great.

07:50

Asako had her hands full helping with farm work and looking after her family.

07:55

Iburigakko provided a turning point in her life.

08:02

I pickled some and let my friend try a bite.

08:10

That's how it all started.

08:14

She told me how delicious it was and wanted more.

08:19

That brought me joy.

08:25

Two decades ago, she started selling her iburigakko at a local souvenir shop and it became a hit.

08:32

What was once a household chore transformed her life.

08:40

It makes me so happy.

08:42

Of course, things like planting seeds make my hips hurt.

08:46

It can be physically taxing,

08:53

but it doesn't make me want to quit.

08:57

I want to make iburigakko, no matter what.

09:02

I really do.

09:07

As the years go by, it's getting harder for her to move around.

09:12

But when it's time to make iburigakko, she's full of energy.

09:17

It's a driving force for her.

09:30

Amazing. What a relief.

09:34

I think they'll turn out well.

09:41

Three days before she began pickling the smoked daikon, Asako's hands were pretty full.

09:52

She cleaned the floor of her pickling workshop thoroughly several times over.

10:00

Then, she covered the section she uses for storage.

10:08

I partition it by covering the items like this.

10:16

A tarp keeps out dust and dirt.

10:21

This is how it has to be now.

10:26

I have to follow the rules.

10:31

For a few years, Asako's iburigakko was on the brink of disappearance.

10:45

It was all because of a recent revision to food sanitation laws.

10:53

By May 2024, pickle producers have to meet strict hygiene standards, and in some cases, upgrade their facilities.

11:03

Master pickle makers’ flavors at the risk of disappearance.

11:08

In this rapidly aging community, three pickle producers have already shut down

11:14

due to the significant costs involved.

11:22

At the time, Asako's husband, Juichi, was in poor health, and she was forced to make a momentous decision.

11:33

What was the point of spending money on renovations if there was no future?

11:41

Since my husband wasn't well, I felt that I had no choice but to quit.

11:48

I couldn't stop thinking about it.

11:55

Then she received a letter from one of her customers.

12:07

"I'm savoring your pickles, little by little."

12:14

"I heard about the revised law in the news."

12:19

"Please do continue to make them."

12:25

I appreciated those words.

12:29

I decided to stop deliberating and keep on going.

12:34

Thanks to all the support I've received,

12:41

I've been able to make iburigakko.

12:47

I have my heart set on this path. I want to give it my all.

12:56

I had this made.

12:56

Asako set up separate spaces for washing her hands and washing ingredients.

13:02

The walls were upgraded to make them easier to clean.

13:08

Eventually, she received permission to keep producing pickles.

13:14

I was so happy when I got this. Such a relief.

13:19

I was so relieved, I can't put it into words.

13:29

Now it's time to pickle the smoked daikon in her own unique mix of ingredients.

13:37

Each household has its own secret recipe.

13:41

During pickling season, people tend to respect each other's' privacy.

13:50

What makes Asako's recipe different?

13:53

I use less salt.

13:58

I heard a lot of people in Akita have strokes.

14:01

Salt may taste good, but too much isn't good for you.

14:16

Malted rice gives it a subtle flavor.

14:24

Instead of salt, Asako uses homemade malted rice.

14:36

I keep notes on the quantities of each ingredient.

14:45

Asako’s iburigakko journal

14:53

This one's top secret.

14:56

I can't show you. No way.

15:05

Asako receives a visitor.

15:15

Chikako has been making iburigakko for five years. She's still learning.

15:32

Asako is teaching her how to make her secret pickle marinade.

15:46

Most people keep the details of their recipes a secret,

15:53

but Asako is an open book.

15:56

If you're willing to learn, she'll teach you everything.

16:04

I want to share whatever I know.

16:09

I want this tradition of handmade iburigakko to continue.

16:28

Four days after the pickling process began, Asako was faced with an unprecedented situation.

16:37

"Daytime highs are expected to be between 16 and 19 degrees Celsius."

16:42

"That's 2 to 4 degrees hotter than average."

16:48

This autumn has been warmer than ever before.

16:56

Around 12 or 13 degrees would've been good.

16:59

Ten degrees is best for pickling.

17:04

I'm worried since I haven't used much salt.

17:11

With less salt in the mix, high temperatures can accelerate the fermentation process.

17:22

You can't fight nature.

17:28

It's a tense time for me.

17:40

She is trying to stay away from her workshop.

17:47

I keep the shutters closed during the day

17:50

since we don't have AC.

17:54

I don't want the space to heat up.

18:02

Even my body heat can have an adverse effect,

18:05

so I'm not going in there.

18:37

It's winter, and temperatures have finally dropped.

18:42

She checks the water seeping out of the daikon to get an idea of how things are going.

18:48

Fascinating.

18:51

There are living microbes in there, so I have to maintain the balance.

18:59

Asako had a secret plan to respond to the unusually hot weather.

19:10

What's that red thing?

19:12

Chili pepper.

19:17

I put them in to slow the fermentation.

19:25

It's the first time I've used them.

19:31

For the first time in her 70 years of making iburigakko, Asako has tried something different.

19:43

I haven't put in much, so you barely notice the spiciness.

19:50

It was a serious situation, so this was my solution.

19:55

Are they ready?

19:59

I need to pickle them a little while longer.

20:14

And soon...

20:24

Perfect.

20:30

They taste great. It's the right time.

21:00

Just a moment.

21:10

Not bad.

21:16

I want everyone to try it.

21:18

I wonder if you'll find it delicious.

21:23

I'm both nervous and happy.

21:33

She has produced 3,000 batches of iburigakko.

21:39

They are sold in local souvenir shops.

21:56

From seed to shop, the road was riddled with challenges.

22:04

Now, it's the moment Asako has been waiting for.

22:17

Asako speaking.

22:20

Thank you for letting me know. I appreciate it.

22:29

Asako speaking.

22:31

Thank you so much.

22:34

Appreciate it.

22:38

They said it was really delicious.

22:40

I'm so flattered.

22:44

It made me happy.

22:49

These words are like gifts, treasures to me.

22:53

I truly appreciate it.

22:58

I'm filled with gratitude.

23:09

Annual iburigakko competition

23:28

The winner of the 17th Ibur-impics is...

23:32

Tokuhira Ieko.

23:37

This time, Asako did not receive an award.

23:45

But her mentee Chikako won second place.

23:56

That made me so happy.

24:02

On this day, Asako's products sold out in just three hours.

24:16

- You made these this year?
- Yes.

24:19

Wow, they're already gone? That's great.

24:23

I bet this year was tough.

24:32

I can't stop making them.

24:36

Because I love it.

24:38

I love iburigakko.

24:52

They turned out great.

24:52

They turned out great.