Bicycle Upcycle Cycle

Yamamoto Atsushi makes things with old bicycle parts. Tires, brakes, valve stems, many parts make up a bicycle, but they're difficult to reuse. Creating clever items like handbags made from innertubes, Yamamoto is a real bicycle lover. And that's why he couldn't simply watch as they were discarded. The work he does is both labor-intensive and time-consuming, but he sees it as his calling. And with steadfast determination, he moves forward one step at a time, just like riding a bicycle.

Yamamoto Atsushi, a bicycle lover since childhood
Tires, innertubes and other discarded parts
Yamamoto upcycles discarded bicycle parts into useful items
A handbag made with old innertubes

Transcript

00:01

Since ancient times, the Japanese have believed that a life force resides in all creations.

00:10

Valuing and caring for the things we use, a "Zero Waste Life."

00:18

Pointing the way to better living for a new era.

00:26

I wanted to do something that only I could do.

00:31

I think it's very meaningful, and even fun,

00:36

if something that was thrown away
can become a product that people want.

01:07

Odawara, an old castle town overlooking the sea.

01:15

Yamamoto Atsushi is here to visit a bicycle shop on the main road.

01:25

He's not here to buy a new bicycle...

01:28

He's here for innertubes.

01:32

Think you can use them?

01:34

I'll give it a try. Thank you.

01:37

Yamamoto uses discarded bicycle parts to make accessories and other products.

01:48

What to do with old innertubes removed during repairs is an issue for the bicycle industry.

01:57

You hear that it's not worth the cost,
so they can't be reused.

02:02

It's not much rubber and often
impregnated with lots of fibers.

02:10

The impurities they contain make tire parts hard to recycle,

02:15

and they're generally disposed of by incineration.

02:20

I think it would be great if something
otherwise thrown out as trash

02:25

could be reborn as something new
that people will use for many years.

02:35

Thanks for everything.

02:37

It's my pleasure.

02:46

Yamamoto has turned one of the rooms in his house into the workshop where he makes his creations.

02:57

First, he cuts a slit around half of a complete innertube.

03:08

This is actually the most important step.

03:16

Innertubes long in service become quite dirty, so careful cleaning is a must.

03:25

After all, they rub against the tire and
the rubber wears off onto them.

03:31

Even while checking for such things,
it's vital to wash each one by hand.

03:45

This is a tube section stitched along both edges and flattened.

03:51

The edges are sewn, and making them
into strips is easier to work with.

03:59

After placing them on felt and cutting to length as needed...

04:10

He sews the sections in place.

04:15

But what exactly is it he's making?

04:21

He sews on the cut tube from earlier...

04:38

Indeed, the item he's making is a handbag.

04:45

I only split half of the tube.

04:50

That way I can sew it on.

04:55

The top section is left round
like the original innertube.

05:02

This rather daring idea of making bags from innertubes took quite a while to get right.

05:11

It's not just about what will work.

05:15

Trying different methods or using
the same innertube in a different way.

05:21

You think about all these things,
and then it finally takes shape.

05:26

That's the best moment of all.

05:33

The result, a handbag unlike any other.

05:53

This bag, made from three discarded innertubes,

05:56

sells for around 120 USD, and has become a hit.

06:13

Yamamoto has been a cyclist since his days as a student.

06:17

Bicycles were always something familiar, something he couldn't do without.

06:25

I love the exhilaration,
feeling the wind in my face.

06:30

When you go places by bicycle,
you see the connections in between.

06:35

It's the perfect speed for travel.

06:40

Even working in the apparel industry, he still found time to visit bicycle shops.

06:49

And one day, a pile of discarded parts in the corner of such a shop, caught his eye.

06:57

I just kept looking at it and felt like
there must be some way to use it.

07:02

Not just the things discarded by others.

07:05

I ride quite often and so I make
a lot of such trash on my own.

07:13

I felt it was something I had to do.

07:25

Yamamoto quit his job at age 35,

07:29

making up his mind to create an upcycling brand, using discarded bicycle parts.

07:38

His goal was to create handmade items made with care, regardless of time and effort.

07:45

Pretty inefficient, right?

07:48

Instead of taking all that time to clean,

07:51

it's quicker, cleaner, and cheaper
to buy materials to make something.

07:56

For a business that's more efficient,
but it wouldn't be any fun.

08:00

There's more character in keeping
the traces of how the material was used.

08:06

I thought this way would actually be fun.

08:14

This wall rack...

08:18

was made with bicycle brake handles.

08:23

With its unique form, it's a popular item.

08:30

And for this card stand...

08:36

he uses discarded chains and wheel spokes.

08:43

The base is a short length of chain, while a bent spoke forms the clip.

08:56

Even the air stems...

09:08

Yamamoto has his own thoughts on using discarded parts, instead of throwing them away.

09:18

I think the pace of things is too fast.

09:22

We're always looking for something new.

09:28

I feel like the things we already have
ought to be enough.

09:35

And if people can realize this,
or if my work makes them feel something,

09:41

then maybe the world will change,
at least a little bit.

09:48

A Shinto shrine not too far from Tokyo.

09:55

Yamamoto regularly sells his wares at the market held on the grounds.

10:07

Is this a tire?

10:09

That's right.
I use bicycle tires and innertubes.

10:15

I've never seen anything like it.

10:20

Smells like tires. I love that smell.

10:26

Shoppers are fascinated by his one-of-a-kind creations.

10:34

- Irresistible to a bike lover.
- Yes. The texture is great.

10:41

- This is too cool.
- It's a good one.

10:46

Keyrings made from twisted wheel spokes.

10:52

Try it on.

10:54

The design is amazing!

11:00

Cool! Really great!

11:06

A broken, thrown-out spoke was once part
of the wheel you loved, right?

11:14

Being able to wear that, to have it
reborn as something you use again,

11:20

the spirit of that is just fantastic.

11:26

In this way, he shares his spirit of caring for things and using them well with many others.

11:41

Today he's making a lampshade.

11:44

It's a very popular item, but it's also one of the most labor-intensive to make.

11:52

The parts used:

11:54

Disc rotors from the brake system.

12:00

Rotors are disk brake system parts, that are attached to the center hub of the wheel.

12:06

For mountain bikes, riding hard,
if it gets a bit bent on a rock,

12:12

you won't get the best performance,
so you replace them.

12:16

And they also just wear out.

12:21

Tightening them in a metal jig with an impact driver,

12:25

he applies force to the center section bending it into a curved form.

12:42

With something like a hydraulic press
you could probably do it in one go.

12:50

But this is the way that works for me.

12:55

He further rounds the shape with a ball-peen hammer.

13:02

A process that continues for nearly an hour.

13:13

Yamamoto's steadfast approach to making things overlaps with the reason he loves cycling so much.

13:23

Even if you go slowly on a bicycle,
if you keep on peddling,

13:30

movement will inevitably result.
You can actually feel the effect.

13:35

I feel like life is that way too.

13:38

You go forward little by little,
with only your own power,

13:42

but progress is the end result.

13:55

A lampshade that takes full advantage of the rotor's original shape.

14:07

The graceful, curving form is proof of all his painstaking handiwork.

14:19

Things we throw away without thinking
can be reborn as something new.

14:24

If I can convey that, then maybe people will
change how they think about consumption.

14:33

There's another way to do things.
I'd be happy if people see that.