Drawn to the Land of Carpentry

We meet South Korean Kang Dong Ju who runs his own carpentry business in Takayama, Gifu Prefecture, and German Max Geiger, a part-time rickshaw tour guide in Kawagoe, Saitama Prefecture.

Wishing to help Dong Ju, Sugimoto Tetsuji, the former president of a construction firm, lets him use this workshop for free
Dong Ju's father came to see how his son is doing in his new life in countryside Japan
A master of the traditional Chidori trellis work, Mr. Tokorozuki teaches his craft to Dong Ju
Geiger says he hopes to become a full-time employee to promote the appeal of Kawagoe to a broader number of visitors

Transcript

00:01

Where We Call Home.

00:08

Surrounded by mountains some three thousand meters high - the Hida region.

00:14

Blessed with bountiful forests, it's home to master carpenters.

00:23

Aspiring to become one such artisan is this young man.

00:29

Kang Dong Ju from South Korea.

00:36

In this era where most materials for home building are mass produced in factories...

00:42

...Dong Ju insists on highly meticulous handwork.

00:49

I want to take on the challenge of doing carpentry like no one else does.

00:58

He received his very first commission, a fence for a guest house.

01:04

- 5mm off.
- That's no good.

01:08

But building a fence isn't as easy as it sounds.

01:14

Dong Ju journeys along the path to becoming a master craftsman of Hida.

01:23

Takayama City in Gifu Prefecture is part of a region called Hida.

01:29

Nestled amidst high mountains, its lush forests have fostered time-tested woodworking techniques.

01:38

For the quality and precision of their craftsmanship,

01:41

local carpenters became known as "Hida Masters."

01:49

Kang Dong Ju has been working as a carpenter here for five years.

01:53

He just became independent and founded his own business this year.

02:00

Today, he visits a house built more than a century ago

02:04

which was designated a national important cultural asset.

02:11

A complex framework of beams and joists cut with exacting precision and assembled without a single nail.

02:21

Looking at the work of masters of old is also part of an aspiring carpenter's training.

02:29

It truly shows the craftsmanship.

02:32

They really didn't cut corners.

02:36

People back then achieved this without using 3D CAD software. It's impressive.

02:45

Amazed by this tradition of craftsmanship that makes full use of the wood's properties,

02:51

Dong Ju came to settle down in Hida.

02:55

Over the one hundred years or so since this residence was built,

02:59

the world of carpentry has undergone many changes.

03:04

Today, materials for wooden homes in Japan are almost all factory-produced.

03:12

The masters of Hida are on the decline.

03:16

But Dong Ju decided to become an independent carpenter in spite of these precarious circumstances.

03:26

February.

03:28

Having just started out in the trade, Dong Ju is having difficulty finding jobs.

03:35

He heads out early in the morning.

03:40

He arrives at the village of Shirakawa-go, a UNESCO World Heritage Site.

03:46

It's famous for its picturesque houses with steep thatched roofs built three hundred years ago.

03:54

Dong Ju can also speak English and Spanish.

03:58

Until he can earn a living on carpentry alone,

04:01

he makes use of his linguistic skills to work as a guide for tourists.

04:05

In Japan, we ride at the left side...

04:10

Thirty-year-old Dong Ju was born in Busan.

04:14

He spent most of his childhood and teenage years overseas.

04:20

That's because his father - once an executive for Korea's largest shipping firm -

04:24

was often assigned to work abroad.

04:31

Dong Ju could have followed in his father's footsteps, but his ambitions were elsewhere.

04:41

Business management didn't sound fun.

04:45

I thought seriously about what I loved to do as a kid.

04:50

I remembered that I had fun doing hands-on work...

04:54

like when I repaired things around the house.

05:00

He entered university in Korea,

05:02

but eventually quit and joined a famous woodworking company in Takayama City.

05:08

After training for three years, he became independent, in search of new opportunities.

05:17

March.

05:21

Dong Ju finally landed his first job.

05:27

The company for which he works as a tour guide asked him

05:30

to build a fence for a guest house they manage.

05:38

The client would like a wooden fence that will fit in with the traditional look of Hida.

05:45

Most of the buildings in the town of Furukawa are made of wood.

05:52

I want to build a fence that'll blend into the look of the town.

06:00

Dong Ju gets to work.

06:04

But he just opened his workshop last December.

06:07

It's still far from being fully equipped.

06:11

He procures the machinery he needs as he goes along.

06:18

Hi!

06:20

- Did the machine come in?
- Yes.

06:26

Dong Ju spent all the money he'd saved to purchase secondhand machinery.

06:35

I used it all up.

06:39

To get jobs, I can't do business in half measures.

06:44

I have to go all the way.

06:48

Dong Ju goes all in for his career as a carpenter.

06:56

Coming to visit him is someone who's been offering some support -

07:00

Sugimoto Tetsuji, the former president of a construction company.

07:06

What're you doing?

07:09

I need a cart, so I'm making one.

07:13

The two met last year through a common acquaintance.

07:16

Impressed by Dong Ju's honesty and determination, Tetsuji lent him this workshop for free.

07:27

His presence makes things exciting.

07:31

I'd retired, so I wasn't doing much.

07:37

But meeting Dong Ju inspired me to keep going.

07:44

Tetsuji agreed to help Dong Ju with the fence project.

07:51

Late March.

07:54

Dong Ju arrives at Takayama Station.

07:59

Now that he's retired, his father, Chan Young, decided to come see how his son was doing.

08:08

It's the first day. I don't know what's happening to me.

08:14

To his boy who chose to be a carpenter in a foreign country,

08:18

Chan Young wishes to offer a bit of help.

08:22

If I can help you out in some way, of course I'm happy to come here.

08:29

I'm going to check out a forklift 5 minutes from here. Let's go together.

08:39

What must Dong Ju do to ensure his business is successful?

08:44

Chan Young looks for an answer.

08:49

Over the two weeks he's been staying at his son's workshop,

08:52

his feelings have gradually changed.

08:58

He realizes Dong Ju has become a part of his community of adoption

09:02

and is receiving a lot of support from neighbors, friends and other people around him.

09:10

- I brought the rollers.
- Already?

09:15

Dong Ju isn't alone here.

09:17

I see how the people around him are helping him out...

09:23

so that he can get established as a carpenter.

09:27

I'm relieved.

09:35

It'd been a long time since father and son had spent time together like this.

09:40

His mind at ease, Chan Young returned to Korea.

09:54

April.

09:55

Work on the fence finally begins.

10:00

The first step is to prepare the foundations.

10:03

They make openings in a thick layer of concrete.

10:08

Tetsuji's experience with civil engineering is of great use.

10:15

He's overworking me!

10:20

Next, Dong Ju heads back to the shop to make the columns.

10:27

The lumber he ordered isn't guaranteed to be completely straight.

10:33

To make every column the same size with perfectly flat and straight surfaces,

10:39

he must shave each of them.

10:42

But this proves a challenging task.

10:47

The culprit is the hand-fed planer he recently purchased.

10:54

Because the lumber he needs to shave is very long,

10:57

and the machine hadn't been used for a while,

10:59

calibrating it is a lot of work.

11:10

He planes the columns several times, yet they're still not flat.

11:17

A veteran carpenter who lives nearby comes to his rescue.

11:24

- It looks tilted. Am I seeing wrong?
- You're right. It's tilted.

11:35

Late in the evening, Tetsuji also comes to help.

11:40

Dong Ju insists on millimeter precision.

11:44

They continue to repeatedly adjust the machine.

11:47

They finish shaving the columns late into the night.

11:55

Nothing better to whisk their fatigue away than a homecooked meal prepared by Dong Ju's wife Tomomi.

12:03

I'm glad he got his first client.

12:08

He came to Japan to learn carpentry. It's great he can make use of his skills.

12:18

- Fell in love with him again?
- Speak for yourself.

12:22

Nothing to be embarrassed about.

12:33

The precisely planed columns are ready to be installed.

12:40

Putting them up is a key step in the building of the fence.

12:46

They must be perfectly vertical and parallel.

12:53

If they aren't completely straight, the horizontal boards that will be installed on them will also be crooked.

13:02

The columns are crucial in ensuring a beautiful final look.

13:08

Dong Ju uses a laser to project a straight, leveled line,

13:12

but putting up the columns along that line must be done by hand.

13:21

23.6.

13:25

It's quite off.

13:28

- 5mm off.
- That's no good.

13:33

Two hours have passed.

13:35

Tetsuji can't help but comment on Dong Ju's insistence on millimeter precision.

13:42

- If the top and bottom match, it's OK.
- I know.

13:48

- Hurry and fix them down.
- Just a second.

13:52

You and your gadgets.

13:57

Yet, he follows Dong Ju's method of working all the way to the end.

14:04

It reminds me of when I first started.

14:12

The first time I did an on-site job and got a commission from a client.

14:19

How was it?

14:22

- Same as now.
- Really?

14:25

That's what I'm saying.

14:29

After long hours of work, the columns are all standing, with no offset in the measurements.

14:41

May.

14:44

Now, it's time to install the boards that will create the final finish of the fence.

14:52

Dong Ju checks the grain pattern on each one

14:55

to determine in what order he'll place them.

14:58

That one's too bright. Let's use this one.

15:04

It won't look good if they're too similar.

15:10

He carefully hammers in each nail.

15:15

He pays a lot of attention to the placement of the boards

15:19

so that the grain creates a beautiful pattern.

15:25

Back in his workshop, Dong Ju builds the fence's door.

15:30

I won't use nails.

15:35

He decided to assemble the frame without nails.

15:42

It's painstaking and time-consuming handwork, but Dong Ju,

15:46

who aims to become a "Hida master," is particular about using this technique.

16:04

He believes that such attention to detail and quality

16:08

is what can make the difference in order to keep going as a carpenter.

16:19

At last, the fence is complete.

16:26

Highlighting the beauty of the wood grain.

16:31

The door fits in perfectly.

16:38

He carefully chose every element,

16:41

from the type of nails to the width of the horizontal and top boards,

16:46

creating a simple yet refined design...

16:49

...that harmonizes with the look of the neighborhood.

16:55

It's very nice. We want to help preserve the sustainability of the Hida region.

17:02

So, we want to use natural materials.

17:06

I want guests to have a comfortable stay. I can't wait to welcome them.

17:13

There are many points I could improve to make it look more beautiful.

17:21

But that's what's great about carpentry. We can always make it better.

17:29

I'll keep that in mind when I work on the next job.

17:40

Dong Ju visits the town of Tenshoji Machi.

17:44

Through history, it's been home to many artisans.

17:50

Greeting him is Tokorozuki Kiyoshi, a maker of doors and panels for homes.

17:57

He's of the few remaining craftspeople who make one of Hida's carpentry traditions.

18:10

Chidori trellis is made of wooden pieces interlocked in a complex fashion

18:15

so as to hide any joints.

18:21

But because it's costly and takes time to produce, it's become very rare.

18:27

Mr. Tokorozuki gladly teaches the method to Dong Ju.

18:34

If there's the slightest mistake, it won't fit.

18:40

Because Mr. Tokorozuki has no successor, he hopes Dong Ju will help preserve the technique.

18:48

There are fewer and fewer artisans. It'd be a shame if it disappeared.

18:55

So, I hope that by getting others to give Chidori trellis a try...

19:01

more people will know about it.

19:05

By learning traditional Hida crafting techniques,

19:09

Dong Ju looks to the future with big hopes and ambitions.

19:14

The region has everything for carpentry.

19:18

There are mentors, materials, machinery makers.

19:23

Hida is the perfect environment.

19:28

If my products are the same as others', they'll only sell for cheap, if at all.

19:35

But if I make something original, then the price won't matter.

19:42

I have unique skills, like languages.

19:45

I can combine them with carpentry to sell products overseas...

19:50

and develop new projects.

20:17

Hi! I'm Max. I'll be your guide.

20:21

I drive a rickshaw in Kawagoe, a city I love. Come with me!

20:40

Kawagoe, Saitama Pref.

20:45

The town is popular for its look from the Edo era.

20:51

8:30 a.m.
arriving at work.

20:59

Max works part time for this company that owns a total of seven rickshaws.

21:10

The tires feel just about right.

21:13

He makes sure the tires are properly inflated.

21:18

getting ready to go.

21:23

This stops sweat.

21:27

With these, the sweat from my arms won't trickle down to my hands.

21:36

He wears a different color headband every day.

21:43

Time to go clean up.

21:47

Before work, he picks up garbage on the streets.

21:51

A rickshaw business makes money by using the town itself.

21:56

So, we believe it's our duty to help keep the town clean.

22:05

Good morning.

22:10

Smells nice.

22:11

Thank you.

22:19

The rickshaw tours famous spots around Kawagoe City.

22:26

It helps tourists make precious memories of their visit to the picturesque town.

22:35

10:00 a.m.
work starts.

22:41

Taking passengers by the hand, Max makes sure they get on safely.

22:45

He insists on thoughtful, quality service.

22:51

We're ready to go.

22:52

My name is Max. Thanks for riding with me.

22:57

Shall we go?

23:02

Watch out! Rickshaw coming through!

23:10

Max came to Japan in 2020, and studied economics in university.

23:16

After moving to Kawagoe, he saw rickshaws and wanted to try driving one.

23:23

He began working part-time as a rickshaw driver last June.

23:38

The technique is to keep my arms bent to dampen the rocking of the rickshaw.

23:45

If I lock my arms, it'll rock too much. Loosening my arms makes it rock less.

23:56

Max is now famous around Kawagoe.

23:59

- Thank you always.
- Smells delicious.

24:02

Working hard!

24:03

Max helps my business.

24:06

He comes to eat, sometimes with friends.

24:10

He waves at me when he passes by with passengers. It helps my business.

24:16

I'll come again.

24:19

You're always welcome.

24:29

- This is Tomioka-san, my mentor.
- Nice to meet you.

24:37

Max always enlivens the mood.

24:40

It shows he really enjoys this work.

24:45

He's having fun, and he works hard so customers have fun, too.

24:51

- And Kawagoe is fun.
- It sure is.

24:54

Our concept is not only to offer tours, but also to build connections...

25:00

with the local community.

25:04

I hope Max continues to thrive as part of our company.

25:09

I'll keep giving it my all. I hope you continue to teach me.

25:17

I count on you.

25:19

Same here.

25:26

Excuse me! Rickshaw coming through!

25:33

- We'll always remember this.
- Glad to hear that.

25:37

- Take care.
- Thank you.

25:40

Thank you!

25:54

This is my treasure.

25:57

It's got the word "Kawagoe" on the back.

26:01

It reminds me of my duty and the joy of promoting the city's appeal.

26:08

When I see passengers having fun and being cheerful, it gives me energy, too.

26:15

It's like the passengers and I synergize.

26:20

We give each other energy. It makes this work so rewarding.

26:27

I want to be a full-time employee and promote Kawagoe even more.