The Alchemist of Copper Coloring: Orii Koji / CEO, Momentum Factory Orii

Orii Koji is a traditional craftsman who uses a special technique to develop unique colors on copper panels less than 1mm thick. He talks about what goes into creating beautiful copperware.

Transcript

00:03

"Direct Talk"

00:09

Our guest today is Orii Koji,

00:11

a traditional craftsman who specializes in coloring copperware.

00:17

He's developed a series of innovative original coloring techniques.

00:24

He's breathed new life into the world of traditional crafts.

00:32

Orii's exquisite and unique colors are highly acclaimed

00:35

not only in Japan but also overseas.

00:38

His work is turning heads around the world.

00:44

There's no shortage of applicants from across Japan

00:47

who are interested in working with Orii's company.

00:57

He shares the story behind his vibrant palette of colors.

01:01

The Alchemist of Copper Coloring

01:05

I developed a one-of-a-kind technique that no one else could do.

01:09

And we began to apply that to interior design, architecture,

01:15

and a variety of other areas in the hopes of tapping into new markets.

01:22

Takaoka City in Toyama Prefecture

01:24

has a centuries-old tradition of copperware making.

01:29

Buddhist statues, temple bells,

01:32

Buddhist altar fittings...

01:34

Takaoka copperware accounts for about 90% of

01:37

all domestic copper production

01:39

and is highly regarded worldwide.

01:43

Orii's workshop is situated in this storied metalworking district.

01:48

They specialize in coloring copper plates.

01:54

We give Takaoka copperware its color

01:57

by using chemicals and heat to create a chemical reaction

02:01

that causes color to emerge on the surface of the copper.

02:06

Because it's a chemical reaction,

02:08

you get patterns that are completely unique.

02:11

Also, the reaction time varies from summer to winter,

02:15

so it's difficult to control.

02:19

Orii is a third-generation craftsman

02:21

who now heads the copper coloring company started by his grandfather.

02:26

Their past work includes making lamp posts for the Imperial Palace.

02:30

They had an established reputation...

02:34

but Orii initially chose not to take over the family business,

02:37

and instead found a job at a tech company in Tokyo.

02:41

The work suited him well, and he lived a comfortable life. However...

02:48

Around that time in my life, my uncle said to me,

02:53

"If you don't take over the family business,

02:56

Orii Coloring Company will be no more."

03:00

"Are you sure that you're OK with that?"

03:02

That's what he asked me.

03:05

I was 26 when I made the decision to return to Toyama.

03:12

They say the economic bubble burst around 1991, '92.

03:18

But year-on-year sales for our company hadn't gone down that much up

03:22

until around 1996, when I returned.

03:25

So I felt like I'd come back at a good time.

03:28

But then,

03:30

'96, '97, '98, '99...

03:35

we entered a long period of time

03:37

where our company sales declined dramatically.

03:40

A lot of our subcontracting jobs were disappearing rapidly,

03:45

and I started to realize that

03:46

instead of just relying on intermediaries for all of our jobs

03:50

as we had been,

03:52

we had to now start manufacturing and selling our own original products.

03:58

Upon returning to the family business,

04:01

Orii first focused on honing his skill

04:03

at traditional Takaoka coloring techniques.

04:06

This is one of those methods, called "nuka-yaki."

04:12

"Nuka" means "rice bran,"

04:15

which is the thin outer layer of the rice grain.

04:18

Sometimes it refers to powdered rice germ.

04:22

Rice bran is mixed with salt and sulfur.

04:27

After adding water,

04:28

the mixture is applied to the copper and fired at a high temperature.

04:34

Then, a brush coated in an oxidizing agent such as vinegar

04:39

is used to polish the surface of the copper.

04:44

This is the result.

04:46

The salt and other components in the bran

04:48

react with the copper when heated,

04:50

producing different shades of color and a unique pattern.

04:58

Techniques such as these

04:59

have been guarded and passed down for generations.

05:02

But Orii began to realize that tradition alone would not be enough.

05:09

Unless we take these crafts into new fields

05:12

and develop new sales channels,

05:15

I don't think we'll be able to preserve traditional crafts,

05:18

like the techniques of Takaoka copperware.

05:21

So because of that, I started wanting to try something new.

05:30

Orii began to work on developing new coloring techniques.

05:37

Instead of coloring vases and other decorative objects,

05:41

he tried coloring thin copper plates

05:43

in the hopes of bringing their craft to a wider market.

05:48

But it was easier said than done.

05:50

The thin copper plates could not withstand the heat required

05:54

in the traditional coloring process, and would end up warped.

06:01

I had no idea what I was doing.

06:04

So I started trying different things

06:06

using different chemicals and adjusting the temperature.

06:10

For example, I thought it'd be interesting

06:13

to use a mixture of acidic and alkaline chemicals.

06:16

I was totally clueless.

06:18

The mixture in the beaker started bubbling

06:21

and smoke filled the entire workshop.

06:23

It was a disaster.

06:26

But through lots of trial and error,

06:28

I gradually gained experience,

06:30

and I started getting a sense of how the color would change

06:32

depending on the concentration of chemicals

06:35

or minute differences in temperature.

06:39

As I repeated the process, one day, by accident,

06:43

I created a complex texture of intertwining colors.

06:48

One year into his experiments,

06:50

Orii discovered a way to produce new colors on thin copper plates.

06:55

This is the color I created completely by chance on a thin plate.

06:59

I named it "Hanmon Kujaku."

07:02

Think of this copper plate as a canvas.

07:05

Here, you can find green, purple, brownish hues, reddish hues...

07:10

like the feathers of a peacock.

07:14

Orii was confident that

07:16

this color would open up a new world of possibilities for the company.

07:23

I thought it'd be cool if we made a table out of the material.

07:27

That's not traditional Takaoka copperware,

07:30

but I wanted to adapt the techniques

07:32

in a way that people could use in their daily lives.

07:38

Here's the prototype table that Orii created.

07:44

It was an innovative concept that

07:46

brought Takaoka copperware into the world of interior design.

07:51

But he was met with fierce opposition

07:53

from the company's veteran craftsman.

07:57

Our artisan who specialized in coloring cast copperware said to me,

08:04

"I color Takaoka copperware."

08:06

"That's why I'm here."

08:08

"Listen young man, this new direction you're taking,

08:12

your plan to focus on making and selling originals."

08:15

"I just can't go along with that."

08:20

Our veteran artisan quit.

08:22

And then our clients started to worry, they grew concerned.

08:27

"Sonny boy over at Orii's came back to the family business

08:31

and is trying to do new things,

08:32

and their artisan has quit."

08:34

"Does he really think he's going to be able to save the company?"

08:38

I heard things like that.

08:40

But actually, those kinds of comments got me fired up.

08:47

Orii's quest for new colors and textures continued.

08:51

I create this artificial patina, this copper rust,

08:55

and then I expose it to ammonia.

08:57

As soon as I open this, it'll turn cobalt blue.

09:08

Orii honed this technique and was eventually able to create this.

09:12

A color he calls "Orii Blue."

09:17

The patina is not monochromatic.

09:19

As you can see, there are some black in there,

09:22

some brown, some light blue.

09:25

It's a complex, spotted pattern.

09:29

The blue coloring is different from the traditional technique

09:32

used for Takaoka copperware vessels, jars, and so on.

09:38

And the intricate patterns are distinct

09:40

from the traditional bronze color.

09:42

I think that gives them a whole new look.

09:47

I looked at this copper plate as a big canvas

09:50

and came up with a new way to develop that patina, that copper rust.

09:55

And then, I established a process for

09:58

using ammonia to generate a cobalt blue patina on a large surface.

10:05

This is a one-of-a-kind technique that I developed,

10:09

and that finish is something only I could achieve.

10:12

So I realized this could be the way

10:15

we get more people interested in our work.

10:20

Orii began using this technique to apply color to clocks, vases,

10:25

and other familiar home decor items.

10:30

And because Orii's copper plates were highly adaptable,

10:34

they began to be used as decorations in museums

10:37

and as architectural materials in luxury hotels

10:40

and commercial facilities.

10:44

Metal castings are heavy,

10:45

and they're over five millimeters thick.

10:48

So a panel a meter or two long weighs hundreds of kilograms.

10:52

It'd be difficult to decorate with that.

10:54

But my panels were eight-tenths of a millimeter thick,

10:57

so even at a meter or two in length,

11:00

they weigh just 14 kilograms each.

11:02

So they're lightweight and have this never-before-seen patina.

11:08

And they're easy to install.

11:11

I think that's why people started using them as architectural materials.

11:20

Now, young artisans from all around Japan are knocking at Orii's door.

11:30

Twelve years ago, his company had just five employees.

11:34

Today, there are 16.

11:36

And while the average age of artisans industrywide is about 63,

11:40

the average age at Orii's factory is 35.

11:48

The ideas and designs proposed by these young artisans

11:51

have led to new items such as accessories and candleholders.

12:00

It's so much fun every day. I'm just eager to get to work.

12:07

Even if I fail at something I want to try harder.

12:13

And I'm filled with this desire to try different things.

12:18

We're working to draw more people from all over to Takaoka.

12:24

To give Takaoka a boost and help the copperware industry grow.

12:32

I think being a craftsperson should be a gainful vocation

12:35

and something to aspire to.

12:38

It has to become a cool, lively, gainful profession.

12:41

Otherwise, young people aren't going to want to get into it,

12:45

and no one is going to want to carry on the traditions.

12:51

Orii has also set his sights on the international market.

12:55

In recent years, he's been setting up booths at overseas trade fairs.

12:59

His wares are attracting attention in Europe and other parts of Asia.

13:06

He's also gotten into fashion.

13:08

He collaborates with designers

13:10

to create products that showcase his unique colors.

13:16

Most people aren't aware that

13:18

copper can be given dozens of different colors.

13:22

I get people abroad asking me, "What is this material?"

13:26

"These reds and browns and other colors, what's the material?"

13:30

So in that sense, awareness is still low,

13:33

which means there's a business opportunity for us.

13:36

It might take 5, 10, even 50 years,

13:40

but I want people to know that these copper patterns

13:43

were created in Takaoka, in Toyama, Japan.

13:47

My hope is that our craft becomes a part of people's daily lives

13:52

around the world.

13:55

(Do you have any words to live by?)

14:06

"Better to be the beak of a rooster than the rump of a bull."

14:09

In other words,

14:10

it's far better to be a leader in a small, limited sphere of influence

14:15

than it is to be a subordinate in a large group or organization.

14:20

That's what this saying expresses.

14:25

I myself was once part of a large organization.

14:29

In a situation like that,

14:31

you're at the bottom of the ladder, doing routine tasks.

14:34

I'd much rather be the big fish in a little pond,

14:38

constantly attempting new things.

14:42

That's the ideal for me,

14:44

and it's been something I've aspired to since I was little.

14:47

So I live by these words.