Design Hunting in Fukui Part 2

Fukui Prefecture lies on the coast of the Sea of Japan, in the central area of Japan's main island. 90% of Japan's eyeglasses are made here, along with Echizen lacquerware, which has a 1500-year history. It's also the home of Echizen washi paper, one of Japan's three major washi varieties. This is a hub for Japanese craftsmanship, and it's drawn a group of next-generation designers eager to respect tradition while adding value to new items. In Part 2, learn how tradition is leveraged to shape a creative region and join us on a design hunt in Fukui Prefecture!

Transcript

00:08

Today, we're on a Design Hunt, exploring some unique, regional designs in Japan's Fukui Prefecture.

00:18

This region is known for its local eyewear industry.

00:23

While this town has made urushi lacquerware and washi paper for centuries.

00:34

One key figure in innovating local manufacturing and Fukui designs is Niiyama Naohiro.

00:43

He explores local resources, creates designs that add value, and runs community events.

00:52

His focus on creativity and craftsmanship has put him in the spotlight.

00:59

Today, he'll be giving us a tour of Fukui's ever-evolving arts, crafts, and manufacturing scene.

01:08

I just arrived in this middle part of prefecture called Sabae city, wold widely known as city of eyeware.

01:17

Well, let's find out what kind of design we found out today.

01:20

Here we go!

01:30

I've come to the neighborhood of Kawada, in the mountains beyond central Sabae.

01:39

It's home to several urushi lacquerware workshops, and is the base of designer Niiyama.

01:47

- Niiyama-san? Hi!
- Hello!

01:51

- I'm Niiyama, a pleasure.
- I'm Andy, great to meet you.

01:56

Welcome to Fukui!

01:58

I noticed several lacquerware
shops on my way here.

02:01

The area's known for
Echizen lacquerware.

02:05

This place too?

02:07

Kinkori Lacquerware, yes.
My design office is here.

02:15

I rent space from a lacquer artisan
who also uses the space.

02:21

- A nostalgic building.
- Isn't it?

02:28

Niiyama is from Osaka and heads a regionally focused creative studio of designers,

02:34

many of whom also come from outside of Fukui.

02:42

They work to revitalize local industries, taking on everything from graphics for local brands,

02:49

to designs that highlight Fukui culture and skills.

02:55

In 2019, they renovated their office into a small complex,

03:00

complete with lacquerware workshops, stores, and other spaces for visitors to experience Fukui design.

03:09

- Here we are.
- So many products!

03:12

There are!

03:13

Your group designed all of these?

03:17

Not all, but most.

03:21

Some are our own products, some
are client designs we helped with.

03:27

- Glasses, of course.
- That's right.

03:29

Now I want some sunglasses.

03:31

- Right.
- So cool!

03:33

They're made by a workshop
just down the road.

03:40

Nice!

03:41

Any issues with the nose bridge?

03:45

Not at all.

03:48

Although I'm not sure....

03:50

- My face is too big.
- Not at all!

03:54

- You really suit sunglasses.
- I own many pairs.

03:57

Japanese people often don't wear them.

04:00

- It feels a bit pretentious.
- A little, yes.

04:03

- There's some resistance.
- True.

04:06

So we came up with designs
to suit East Asian faces.

04:13

Interesting!

04:14

Designs are often focused
on fashion or function.

04:19

There aren't many "ordinary" sunglasses,
so we designed some.

04:27

- Great concept.
- Thank you.

04:28

What's down here?

04:30

They're fun!
Take a closer look.

04:34

They're pleated? Lovely.

04:38

- Made from corn.
- Plant fibers?

04:42

Yes, there's a company that does pleating.

04:47

Fukui has a thriving textile industry.

04:51

I see. So everything here
is made in Fukui Prefecture.

04:56

That's right.

04:59

There are seven local industries in a 10km radius around Sabae,

05:04

including textiles, glasses, lacquerware, and blades.

05:11

The region is known for this unusual diversity.

05:17

- Oh, earrings?
- That's right.

05:21

- Titanium?
- Yes.

05:22

Like the famous glasses.

05:26

Yes, Sabae was the very first to
develop titanium eyeglass frames.

05:30

And that expertise is used here too.

05:34

That's right.

05:37

I hear Shaula is visiting the workshop where these accessories are made!

05:44

Wow... take a look at that!

05:47

I mean, I've never seen glasses on the mountain before.

05:51

It's pretty cute!

06:01

Sabae is one of the three biggest eyewear producing regions in the world.

06:08

Over 96% of Japanese frames are made in Fukui, and many of those come from Sabae.

06:21

I'm visiting a manufacturer that has operated here for three generations.

06:27

Hi, nice to meet you.
I'm Shaula.

06:31

Welcome!

06:35

- Chic glasses!
- Just a white frame.

06:38

- Custom made?
- Yes!

06:42

The company lets you combine different frame colors and sizes...

06:48

...and also makes other accessories and items using the same materials.

06:56

How did this town come to produce glasses?

07:00

120 years ago, Sabae was all farmers.
Folks were shut in by snow in winter.

07:08

When looking for winter work,
they happened to choose glasses.

07:14

- Pure chance?
- That's right.

07:17

Now you do collaborations?

07:19

Yes, we use our core technology
to make other kinds of product.

07:25

These are the materials?

07:28

Yes, for eyeglasses.

07:30

And this is made from cotton.

07:33

Really? Cotton?

07:35

Yes, a cotton-based plastic.

07:38

- This, right here?
- Yes, mainly cotton.

07:44

I had no idea.

07:48

The frames are made from colored, plant-based plastic, pressed into sheets.

08:04

What does this machine do?

08:06

It carves out our frames.

08:11

We place the materials and
then it cuts them out.

08:18

- A channel for the lenses.
- I see the shape now.

08:22

It's clearer now, yes.
We cut out the shape with a blade.

08:28

Interesting.

08:30

- It's done?
- Let's open it up.

08:40

This is how they come out?

08:42

We just snap them out.

08:45

That's so cool!

08:47

Like a model kit.

08:49

- Or a figurine.
- Yeah!

08:53

This gets tossed.

08:55

That's quite a lot of waste.

08:58

With glasses, about 80% is wasted.

09:02

80%? It's just thrown away?

09:07

That's right.

09:09

- What a waste!
- It is.

09:12

Niiyama-san suggested using it
to make accessories.

09:16

That must feel good,
as the manufacturer.

09:20

It really does.

09:22

It's always fun to create things
that make people happy.

09:26

Niiyama's group proposed making accessories out of the waste material.

09:30

The designs emphasize the light, colorful, translucent materials, and apparently they're pretty popular.

09:39

Decades of experience making glasses helped the firm expand to accessories.

09:46

They were even able to use the same machinery.

09:52

Each item is finished by hand.

09:58

We cut them out like this.
It's efficient, less wasteful.

10:04

You can't keep up with demand?

10:07

- We can't rely on off-cuts anymore.
- They're that popular?

10:10

Yes. I think the texture and
colors appeal to customers.

10:18

Hopefully that sparks an interest
in our frames too.

10:25

Niiyama is showing me the very first product line he designed from the concept to the shop shelves.

10:33

Your designs go all
the way through to retail?

10:38

Yes, even the coolest designs
mean nothing alone.

10:44

Artisans want us on board
to sort out retail and logistics.

10:50

What's the best way for us to
handle that? Set up our own brand.

10:57

Makes sense.

10:58

By selling ourselves, we get
feedback for local makers too.

11:06

You're not just stopping at design.

11:10

You look at local assets.

11:12

- It's a virtuous cycle.
- I think so.

11:18

Niiyama studied architecture in university, and first came to Sabae on an art project,

11:24

staying for a month to create an artwork from local materials.

11:29

He was drawn to its manufacturing community, and moved here after graduation.

11:35

But despite the artisans' incredible skills, local products weren't selling.

11:42

Niiyama felt that the key lay in design, and decided to change course.

11:47

I announced to the artisans
I was going to become a designer.

11:52

They said, 'We hate designers.'

11:56

'They're nothing but conmen!'

12:04

- Ouch!
- Right?

12:06

- How did you react?
- I was confused.

12:10

- They'd had bad experiences?
- They said I didn't get it.

12:13

Lots of designers had come before.

12:16

Their ideas didn't sell.

12:18

They order what they want but don't
take responsibility for the output.

12:25

The artisans have to manage stock.
It's not fair.

12:28

So they hate designers.

12:31

- A lot of negative feelings.
- But it's a two-way street.

12:37

Artisans also have a responsibility
to sell what they make.

12:41

True.

12:43

As a former architect, I know
that design is about planning.

12:50

- I talked to artisans.
- Explained it all.

12:54

Even those who hated the idea
of design eventually came around.

13:00

You proved you got results.
And then won their trust.

13:08

Niiyama says this region was once home to many urushi resin tappers.

13:14

They would travel to distant mountains to find urushi, selling regional craftworks along the way.

13:22

They peddled blades and other items
along the way to collect resin.

13:32

They had a tradition of
sharing their local culture.

13:39

I wanted a modern version of that.

13:42

So I take works from local artisans
and sell them on my travels.

13:48

I open pop-up stalls in Tokyo department stores
and around the country.

13:55

- A modern peddler!
- Exactly.

14:00

This is the Goka neighborhood, in the city of Echizen.

14:06

An old shrine sits nestled in the mountains here, dedicated to the deity of paper.

14:19

The area has produced washi paper for centuries.

14:31

Two people take turns tipping a wooden frame into a rippling pool of paper fibers.

14:41

The region makes the huge sheets of washi used in sliding screens.

14:46

Each is carefully prepared by hand.

14:58

Fukui's high quality traditional Echizen washi is over 1,500 years old.

15:04

It's produced more than any other kind of washi.

15:10

This workshop is a century old, and continues to rely on traditional techniques.

15:17

Washi has always been women's work.
Huge sheets must be perfectly even.

15:26

We stay focused and completely
in sync with each other.

15:31

We don't even need to speak because
we share the same dedication.

15:43

Washi paper is a distillation of nature.

15:48

A gift of tree bark and water.

15:53

But the shrubs needed to make washi, such as mulberry, are starting to disappear.

15:58

We want to work but
don't have good materials.

16:05

It's getting worse, year by year.

16:10

It's a thorn in our side.

16:16

So the workshop turned to waste fruit and vegetables as a way to bring local washi into the future.

16:27

The idea actually came from Igarashi's son, Yuto.

16:33

Starting at just nine years old, he spent five years researching ways to make paper from food.

16:43

He'd use all sorts of things for his experiments.

16:48

Shells from peanuts or edamame
my husband was eating.

16:53

And it actually worked.

16:56

I was really shocked.

17:01

She arranged to pick up offcuts from a factory that prepares pre-sliced vegetables.

17:08

I make food paper from onions.

17:11

Lots of onion skins.

17:17

Igarashi took up the mantle and used her son's research to increase durability and develop usable products.

17:29

Once turned into fibers, the produce is mixed into the base ingredients for washi.

17:35

Then, traditional techniques are used to create this new paper by hand.

17:48

It's waste produce but they have
unique colors and textures.

17:54

I love how that's reflected
in the final product.

18:00

The warmth of washi paper with
the charm of the original ingredients.

18:08

I'm really proud of our product!

18:13

A wonderful project from a family of washi makers.

18:17

This new paper is green in every sense of the word!

18:23

Our next stop is a workshop that makes Echizen lacquerware, a tradition that goes back 1,500 years.

18:33

This is a workshop and store
for Kinkori lacquerware.

18:41

They lacquer stacked food serving
boxes like these over here.

18:49

They used to only work to order.

18:52

But we developed a relationship and
they started making their own products.

19:00

That's great.

19:02

- That's Kinkori-san.
- Hard at work.

19:05

Shall we go over?

19:07

- Excuse me.
- Hello.

19:11

A pleasure to meet you.
Kinkori-san?

19:14

Welcome.

19:15

- Sorry to disturb you.
- Not at all.

19:20

This workshop has been in business for 90 years.

19:24

Today it's run by two brothers.

19:26

The younger, Shoji, prepares the wood.

19:31

The workshop repairs and makes industrial lacquerware such as trays and serving boxes.

19:40

The elder, Masataka, handles the finishing and coating.

19:47

How long have you done this?

19:50

50 years now.

19:52

I'm the 3rd-generation head of this workshop.

19:55

I've been doing this every day for 50 years.

20:04

- What is this? A soba basket?
- For soba noodles.

20:13

It looks so simple, doesn't it?

20:17

It's incredibly sticky.
Very different from paint.

20:23

Urushi resin requires brushes
of human hair, not animal bristles.

20:33

A brush of human hair?

20:35

The hair's stored inside the handle.
You cut it to reveal fresh strands.

20:43

Like sharpening a pencil.

20:45

Wide brushes for trays and
such will last 15 or 20 years.

21:00

Wow.

21:02

What's the key to your work?

21:05

Keeping it even.
Otherwise it won't dry.

21:10

There are various techniques
for square items like this.

21:14

That's done for now.

21:16

- Already?
- Before our eyes.

21:18

There are tiny bubbles that will burst.

21:23

- And a few brushstrokes.
- I see.

21:25

Those will vanish too.

21:29

How do you feel about Niiyama?
About his group, and their projects?

21:37

Their work is hugely inspiring.

21:41

I cudgel my old brains into thinking
of what might sell. It's a big issue.

21:52

You're always tweaking and
updating your work.

21:57

Is that right?

21:58

Yes, and he was very generous
about lending us office space.

22:03

When we did the office up,
he did the same for his workspace.

22:07

He chose to open up and showcase
his love for urushi lacquer.

22:14

Now the workshop is a place to
celebrate his craftsmanship.

22:18

- Right here.
- That's right.

22:22

We inspire each other to keep growing.

22:27

- What a wonderful relationship.
- It really is, yes.

22:32

Niiyama wants to promote the passion of the local artisans.

22:37

He's been holding industry tourism events since 2015,

22:41

opening workshops to the public so they can see their work and buy their wares.

22:47

Today, the three-day event draws over 30,000 visitors.

22:53

In 2022, a new project was launched to update Fukui's traditional arts and crafts.

23:01

Niiyama matched seven local artisans with seven non-Fukui designers to come up with new products together.

23:09

The concept was everyday items for modern life.

23:14

These products were born out of a reimagining of Echizen lacquerware.

23:23

They were made by a fourth-generation lacquer workshop in Sabae.

23:27

I've come for a tour.

23:35

- Hello.
- Hello.

23:37

- I'm Shaula.
- Takahashi.

23:40

- Nice to meet you.
- It's a pleasure.

23:43

So this is your new line?

23:47

Yes, both a tray and a box.

23:51

- The trays also serve as lids.
- Perfect fit!

23:55

It can store dishes, and the top
can also be used as a tray.

24:02

How beautiful.

24:04

- It feels very modern.
- That was our goal, yes.

24:09

These are classic Echizen lacquerware?

24:14

Yes, mainly tea ceremony items
or boxes for special ornaments.

24:21

Those are our main items.

24:24

These are classic,
but don't use urushi.

24:30

They're mainly finished with spray guns.

24:34

A different coating that produces
a similar finish to urushi.

24:40

I guess I equated Echizen lacquerware
with urushi. Is that wrong?

24:46

Some places still use traditional
urushi techniques for everything.

24:51

But it's branched out so far today.
A fascinating industry to explore.

24:59

Echizen lacquerware has always adopted new techniques, evolving over the centuries.

25:07

It's become cheaper, sturdier, and easier to mass produce.

25:16

The region made an early shift to using plastics and paints.

25:24

But the key step in ensuring a perfect finish is the polishing stage.

25:33

After polishing.

25:35

- So smooth!
- Right?

25:38

I wondered if bumps were covered
by the paint, but not at all!

25:43

No, no.

25:46

It's wood so there will always be
bumps that paint can't even out.

25:54

Polishing defines the quality
of the finish. It's a vital step.

26:03

Their latest product draws on decades of expertise.

26:09

They updated their designs with designer Ishigami Ryoichi.

26:17

Their usual woodworking partner assembles the complex parts.

26:26

The coating uses natural pigments, painted by hand, with a clear coat of urethane.

26:36

These sections were airbrushed,
or airbrushed then wiped.

26:42

But it always ended up too thick.

26:46

We wanted to keep the woodgrain visible
under the color.

26:55

A hint of color that showcases the woodgrain.

27:00

Three shapes, and three colors that fit together perfectly, and add a bit of flair to everyday life.

27:14

Fukui has so much going for it.

27:18

There's a lot to look forward to.

27:21

I hope to see more designers like us
who are working locally.

27:27

Putting down roots in a region.

27:31

I totally agree.

27:33

We plan to start a school.

27:36

- Branching into education?
- That's the plan.

27:41

- Impressive! Thank you for today.
- Thank you for joining me.

27:43

- I've been inspired!
- Thank you!