
The fascinating stories and secrets behind hit Japanese products, plus parts and machines that boast the top share of niche markets. In the first half: the story behind fish finders made by a Japanese company, first used in 1948 and now found in over 80 countries and regions worldwide. In the second half: medical simulators used by medical professionals for training that look and feel real.
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"Japan's Top Inventions"
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The behind-the-scenes tales of hit products and creations from Japan:
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this is "Japan's Top Inventions."
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On today's show, the fish of the sea.
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We tell the story behind a device used on fishing vessels around the world.
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Later on the show, models of the human body
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which grew in demand during the COVID-19 pandemic.
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Can you guess what they're used for?
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Hello, welcome to "Japan's Top Inventions."
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I'm your host, Jason Danielson.
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In the first half of the show, we take you "Behind the Creation."
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Today's topic is this:
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fish finders, installed on ships.
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The device displays the location of schools of fish in the sea.
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Knowing where the fish are helps the fishermen net a big catch.
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So far, it has been used in over 80 countries and regions,
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helping to provide food for people worldwide.
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It all started with something the developer heard an experienced fisherman say.
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The headquarters of a maritime product manufacturer near Kobe.
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Over on the display floor is their latest fish finder.
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The red shapes on the display show how big the school of fish is.
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You can also tell how far down the fish are.
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This is our first fish finder.
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This is the fish finder developed by the company in 1947.
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The device recorded the location of fish between the surface
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and the bottom of the sea onto paper.
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Our story begins in 1943.
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In a small fishing village in Nagasaki on Kyushu,
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a young man was hard at work.
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His name was Furuno Kiyotaka, age 22.
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Life wasn't easy for Furuno, the eldest of ten siblings.
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He dropped out of middle school,
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and started a contracting company that did electrical work on fishing vessels.
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Koike Muneyuki is the current Vice President of the company that Furuno started.
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This is what he heard about that time.
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His father was a schoolteacher.
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But that kind of salary, a teacher's salary,
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it wasn't quite enough to support a big family like the one that they had.
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Furuno Kiyotaka was the eldest sibling,
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and in order to help, he quit middle school
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and decided to start a business.
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Then one day,
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Furuno was working a job for a very successful fisherman.
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The man said something intriguing.
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"I can tell where the fish are.
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Where there are bubbles, there are fish below."
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Fishing was different 80 years ago.
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There was no way to peer into the ocean, and see where the fish were.
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Fishermen had to rely on their instincts and their experience.
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That made Furuno think.
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"It's basically a gamble whether you get a catch.
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It would be great if you could tell where the fish were from the surface."
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He wanted to do something about the inconsistent,
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unscientific methods that fishermen were using.
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Food was scarce after World War II.
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Protein was in high demand.
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That meant fish was a vital food source, and there was a need to improve efficiency.
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That was how Furuno came up with the idea to make a fish finder.
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He readied himself for the path ahead.
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Furuno had started developing his idea.
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But how would he be able to locate fish from the surface?
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No one had made a finder before.
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Where would he start?
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A piece of navy surplus equipment caught his eye: an echo sounder.
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The device measured the time it took for ultrasonic waves
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to bounce back from the ocean floor
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in order to determine the depth of the water.
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Could ultrasound be used to locate fish?
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Furuno went straight to an academic who was familiar with ultrasound.
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This is what he was told.
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"Fish have a lot of water in them.
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Ultrasound won't bounce off fish."
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I heard that in an experiment, they took some fish, minced the meat,
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and then they tried bouncing ultrasound off of it,
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but due to the high water content, apparently not much was reflected.
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But Furuno remembered what that master fisherman had said,
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"Where there are bubbles, there are fish below."
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Furuno spent days reading various research papers.
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In one of the papers, there was a mention of ultrasound reflecting off bubbles.
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If there are air bubbles along the way, some of the ultrasonic waves will bounce back.
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This told him that as long as you can receive those waves,
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you can find the fish.
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And so, using the echo sounder as a reference,
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Furuno began prototyping.
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And, in April 1947,
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his first device was completed.
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Would the device actually be able to find fish?
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A practical test with the device installed on a ship was needed.
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Furuno recruited a fisherman he knew,
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and got his younger brother Kiyokata to go along on the ship.
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Kiyotaka, the older brother, had come up with the idea.
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Kiyokata, the younger one, would work closely with him,
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repeating experiments on the boat
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and getting the feedback needed to polish up the device.
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In order to prove the viability of their fish finder,
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a demonstration was needed.
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For days, Kiyokata was on the ship,
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studying the readouts to see whether fish could be detected.
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But the ship generated noise as it moved, and no fish were being found.
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Then one day, about one hour after boarding...
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There was a faint shadow amidst the noise on the readout.
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"We got fish!"
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Kiyokata alerted the fisherman right away.
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But he was shot down.
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"No. There are no fish 'round here."
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The fisherman could be very conservative.
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There was a faint sign, but it wasn't trusted at first.
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But Kiyokata dug his heels in.
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"Trust me. Go back."
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They returned to the spot that had been recorded, and lowered the net.
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Bingo.
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Many fish came up.
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It was a large school of sardines.
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The sensitivity wasn't very high at the time,
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so it was just a faint shadow among the noise.
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To continue testing on the sea with just that took guts and passion.
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And so, for the first time,
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Kiyokata was able to catch fish using the fish finder.
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His face lit up with a smile aboard the ship.
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The Furuno brothers had successfully detected a school of fish using ultrasound.
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They were able to bring together science and fishing.
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But it was too early to celebrate.
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Some unexpected failures would soon spell trouble.
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Kiyokata continued testing the fish finder on the fishing vessel.
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As he stared at the paper readouts, he spotted a faint shadow once again.
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Kiyokata raised the alarm.
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"A big school of fish!"
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The fisherman lowered the net straight away.
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But when he drew it up,
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the net was completely filled with round shapes:
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jellyfish.
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"Your finder is a dud!" the fisherman exclaimed,
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and tossed Kiyokata overboard.
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Apparently, the device was called fake and a dud,
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and he got thrown into the sea.
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The performance wasn't so stable back then.
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That made it hard to tell whether the readout indicated fish or not.
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The problem was the sensitivity of the device.
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It needed to better receive the reflected waves
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or else it wouldn't accurately detect fish.
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The Furuno brothers dedicated themselves to improving the fish finder.
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They installed new parts,
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and tried many times to boost the sensitivity of the receiver.
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They approached development with passion and sincerity.
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Even if they got tossed off the ship,
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they kept coming back to try again and again.
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In May 1949,
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a revised model with ten times the sensitivity was completed.
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But when they asked fishermen to test it,
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they were told, "No. Fish aren't caught by machines."
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However, there was one captain who said yes.
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One who was famous locally for having the smallest catch among all the fishermen:
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Masuda Tomiichiro.
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Masuda had previously asked Furuno for some electrical work.
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He remembered the fine job that Furuno had done, and agreed to help with the test.
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Kiyokata quickly installed the fish finder onto the ship.
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But the man in charge of fishing was deeply offended.
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"You saying our low ranking is because of me?
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Well, I quit!"
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Kiyokata ended up on the ship without the lead fisherman.
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Desperate, he made a bold move.
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He drilled a hole in the center of the ship's underside for the transceiver.
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It was part of his plan to increase the sensitivity as much as possible.
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If you install it on the side of the ship,
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the bubbles created by the ship's movement get picked up.
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The underside of the ship has fewer bubbles,
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and placing it in the center gives it some protection from other noise.
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That would be the best spot for it.
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And then, it was time to go fishing.
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The ship traveled full speed ahead.
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The fish finder was switched on.
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They ventured far out in search of fish,
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but the readout remained blank.
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There was no sign of any fish.
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At the time, there wasn't a 100% guarantee you'd find fish.
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You could say it was like radioing someone really far away.
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You might just barely hear a voice among the noise.
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Things weren't looking good.
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Kiyokata was crushed.
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And that was when it happened.
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Shadows suddenly appeared on the readout.
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"There's fish!"
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The net was cast immediately.
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If it was jellyfish again, it would all be over.
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Kiyokata held his breath as he stared at the surface.
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The water was teeming with life.
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It was a large school of sardines and horse mackerel.
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For days after,
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the ship with the smallest catch continued to break records.
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That ship ended up with the number one catch in the area.
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By working together,
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the brothers were able to make something that made a difference in the world.
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I think they both were very proud of their device.
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The fish finder had been invented by the Furuno brothers,
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and people were finally taking notice of its value.
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After that success, fishermen came calling in droves
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for the Furuno brothers' fish finder.
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It wasn't long before the device came to be used around the world.
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How do experts view this invention?
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We're joined by Akamatsu Tomonari, to learn more about fish finder technology.
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Welcome to the show.
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Thank you.
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It's been over 70 years since the first fish finders.
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What kinds of improvements do the latest devices have?
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There are many versions of the fish finder.
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Ones that search for fish directly below the ship are common.
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Lately, there are advanced ones that can determine the distribution of sizes of the fish,
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or approximate numbers, and put that on a graph.
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We expect upcoming models, which are still at the research stage,
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to even be able to determine the species of fish.
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Coming at it from another perspective,
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do fish finders increase the risk of overfishing?
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Yes.
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Fishermen... well, they're hunters.
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The first to find a group of fish using a finder will get the bigger catch.
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The devices encourage that.
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Fishing technologies have advanced tremendously.
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If we wanted to, we could catch fish until they went extinct.
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That's why fish finders need to become devices that
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protect our resources as well.
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How are fish finders being used to protect marine resources?
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Like if you find a school of fish that is full of big ones,
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it's probably OK to catch.
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But if there are many small fish, you should leave them another year.
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Current fish finders, like the ones that can find out how big the fish are,
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allow you to figure that out before you catch the fish.
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The fishing industry is on the upswing around the world.
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Everyone is learning to like seafood.
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If we don't properly manage those natural resources now,
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the Pacific, for example, could end up empty.
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So fish finder technology is also a useful tool for protecting fish.
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We're hoping people use them the right way.
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Thank you for your time today. Good speaking with you.
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Same here. Thank you very much.
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"Top Niche Creations."
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Our next segment is "Top Niche Creations."
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Today, we're looking at something that helps support medical care around the world.
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Medical professionals perform a variety of tasks,
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like injections or examinations with tools.
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But it's not always possible to practice on a human patient.
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That's where something made by a Japanese company
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comes in to aid the medical professionals of the world.
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They're aiming to provide the realest experience possible.
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A manufacturing company in Kyoto.
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Inside the company, we find an array of models of the human body.
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From full bodies,
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to just the upper body.
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Even ears.
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The company makes over 300 varieties of these kinds of models.
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Just what are they used for?
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We asked Kageyama Minoru, who is involved with development, to learn more.
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We call these medical simulators.
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They're devices used for practical training
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by students who are trying to become doctors or nurses.
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Here is an example.
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It's a simulator for diagnosing a patient with a heart condition.
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Turn it on, and listen with a stethoscope.
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The simulator makes a heartbeat.
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If you look carefully, you can even see the pulsing.
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This helps students learn how to take a pulse.
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You can also change the settings.
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There's a noise now.
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That's the sound of a patient with a condition called aortic stenosis.
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Eighty eight different patterns can be set,
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allowing students to practice listening for subtle variations.
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And what is this round object?
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This is the torso of a pregnant woman.
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A probe is readied with gel and placed onto the torso.
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An image is displayed on the monitor.
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This is a simulator for taking an ultrasound of a fetus.
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It looks just like the real thing.
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We're shown what's inside.
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There's a baby and placenta.
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It even has an umbilical cord!
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Very realistic.
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We try to make it as close as we can.
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The most important thing is that realistic training can be done with it.
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These simulators allow students to experience success,
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to feel like they can do it if they try.
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We want doctors and nurses in training to be able to approach patients with confidence.
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That's what we are trying to do.
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This company is world-famous for their medical simulators.
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It was founded in 1948.
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They started with anatomical models found in schools.
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But in the 80s, the previous president saw something at a nursing school
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that made him want to pursue development of simulators.
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During a sales visit,
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he happened to see students practicing drawing blood with each other.
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They were using real needles,
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and since they were students, they weren't getting it right in one poke.
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They had to do it over and over, and it hurt.
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It seemed a bit dangerous,
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and he wondered whether there was a better way.
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And so, the first simulator they made was for taking blood samples.
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They paid careful attention to the materials.
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Specially coated silicone was used to replicate the elasticity of skin
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when the needle enters.
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There's fake blood in here.
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A red fluid used in place of blood is injected.
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Can you see the red fluid passing through?
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Use the needle now,
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and you can practice drawing blood just like the real thing.
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After the blood sampling simulator, they made models which reproduce sounds,
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and ones that can be used for ultrasound or CT scans.
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Their products are being used for training by doctors and nurses
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in 60 countries and regions worldwide.
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Lately, due to the COVID-19 pandemic,
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they've increased production of a certain simulator.
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This is the one.
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It's a simulator for PCR testing.
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If the swab comes out with blue, it means a sample was successfully taken.
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I believe if our simulators are widely used,
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people can worry less about getting good medical care.
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We're going to keep developing our products so that
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anybody in the world can get quality medical care.
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This company also has a product which reproduces the intestines.
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This is their large intestine simulator for endoscopy.
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Insert the endoscope,
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and it's just like the real thing.
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If you use too much force, the walls of the simulated intestine will tear.
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It's hard to believe just how real they can make it!
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That's all for this episode of "Japan's Top Inventions."
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We'll leave you with what came next for the fish finders from the first half of the show.
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See you next time! And stay inventive.
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(Furuno Kiyotaka made the first practical fish finder.)
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(The devices have continued to improve.)
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(New models can show the distribution and density of the school of fish 360 degrees around the ship.)
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(Furuno Kiyotaka passed away in 2013 at age 92.)
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(He speaks here in an archival interview.)
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I believe that human ingenuity is infinite.
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We're not going to suddenly run out of it.
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The sea has natural resources.
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It's a dream for the 21st century.