
The logistics industry is suffering from a labor shortage amid the COVID situation. We feature an engineer who has developed a cloud robotic system aiming for collaborating between humans and robots.
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Direct Talk
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The coronavirus pandemic stretches on, and
the number of people shopping online continues to grow. -
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The logistics sector is suffering from serious labor shortages.
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To alleviate the problem,
corporations are introducing...robots. -
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They zip through narrow aisles in Japan's warehouses.
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Gajan Mohanarajah
CEO, Rapyuta Robotics -
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Sri Lankan Gajan Mohanarajah, a resident of Japan,
envisions a future society where robots play a greater role. -
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Robots have a lot of applications. It's not just
limited to logistics, although we are starting at logistics. -
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I don't see a completely automated world.
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I see a world where robots and people coexist, helping each other.
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Industrialized countries face a continuing decline in population.
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Are robots the saviors of society?
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Living with Robots in Aging Countries
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Ota, Tokyo
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A distribution center in Ota, Tokyo.
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Products fill the racks.
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A common sight in this warehouse...
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is an autonomous mobile robot,
or AMR, deftly dodging obstacles. -
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It uses artificial intelligence to identify and
maneuver the aisles, without collisions. -
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On arrival at its destination, the robot waits for a worker.
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So this robot wants me to pick from this number,
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C-5-13-5-5.
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The screen displays the product ID,
the amount ordered, and the product's location. -
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So I look for this number.
So it's C-5-13-5-5. -
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I pick this item.
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I scan it.
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And I put it here.
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So the robot is telling me to go to C5.
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So the robot goes somewhere.
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But this robot does not work alone.
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The warehouse has 15 robots and 6 human workers –
all move as a team to collect the orders. -
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Workers once pushed trolleys around to fulfill customer orders,
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but the introduction of robots has
more than doubled their productivity. -
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Once a robot has finished its task,
it automatically returns to its station -
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and charges as it awaits its next order.
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The robots were developed by Sri Lankan Gajan Mohanarajah.
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So let me explain a little bit about what this robot has.
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The reason we started with the
logistics for automation is because -
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it's one of the domains that is seeing very less
automation nowadays compared to manufacturing. -
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A significant portion of the work is being done by people,
and the people have to carry a lot of heavy things. -
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People have to walk very long distances.
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So the general rule of thumb is that
robots should focus on simple, repetitive, boring tasks, -
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while people should focus on more complex tasks
that require more cognitive skills. -
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They can actually do a lot of things themselves.
But people also can do some things. -
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And then how do we connect these, these two different worlds?
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I would rather term it as "collaboration" than "control."
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One key point was ensuring the robots
work in harmony with the staff. -
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You can see the sensors over here.
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So the one in the bottom tells you where the robot is.
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And this sensor tells you like
in 3-D what are the obstacles. -
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Especially very narrow Japanese warehouses.
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The sensors were developed
to suit the conditions in Japanese warehouses, -
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where many workers and obstacles are present.
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When two robots detect a possible collision,
one will move to the side. -
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Even in congested areas, the robots cooperate
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so as not to hinder the movement of the staff.
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Aisle sizes are relatively small,
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so we have about 90-cm aisles and we need to navigate in that.
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As you can see this robot now
it's trying to squeeze in between us and go. -
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So this kind of behavior is very necessary
for Japanese warehouses. -
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We want to significantly reduce the burden on people
working on this picking operation. -
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So before the robots they used to walk like 20 km.
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We believe we at least like halved the distance
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so that like they can focus on more things that create value.
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And we are quite happy about this performance here.
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One company uses Mohanarajah's robots.
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Shindou Katsunori
Nippon Express -
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Before we introduced the robots,
our staff here used to push trolleys around, -
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and carry around picking lists,
to take the products off the shelves. -
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Since we started using the AMRs,
the robots, the staff now follow the robots around. -
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They no longer need to push around carts, and
they don't have to worry about carrying things around. -
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As a result, the picking is now quicker,
the work time is shorter, and the work load is lighter. -
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So staff can now knock off earlier, without doing any overtime.
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Koto, Tokyo
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Today, Mohanarajah continues to develop and improve his robots
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with staff drawn from 20 countries around the world.
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He was born and raised in Sri Lanka to doctor parents.
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I think I was interested in robotics from a very early age.
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I think that's coming from in Sri Lanka, like I was focusing
on the maths or engineering stream, even in high school. -
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Robotics is a domain where all different
other domains come together: -
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electrical engineering, mechanical engineering,
maths, physics, computer science. -
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So I loved the fact that when I do robots,
I actually get to touch all these different fields. -
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Then and when I was graduating my high school
that's when the Asimo was introduced in Japan. -
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I was very excited to see that.
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It's a humanoid robot very smoothly walking around
and interacting with people. -
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So that got me very excited.
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These robots, which are programed to move on two legs,
were released in Japan in 2000. -
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Hello, everyone.
Thank you for coming today. -
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The robot surprised the public with its ability
to recognize faces and move in tandem with humans. -
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Mohanarajah's fascination impelled him to study in Japan.
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After graduating from the Tokyo Institute of Technology,
he studied in Switzerland. -
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But he decided to return to Japan to start his company.
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Japan has some great technology
to build very high-quality hardware, -
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a great technology to build
control systems that controls these hardware -
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and also the sensor technologies.
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Japan has always been a forerunner in
building very small sensors with high resolution. -
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So those kinds of ecosystems eventually support
and accelerate the whole development process, -
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and we are very lucky to be in Japan
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and also get the support of all these players
who come together to build the robotic solutions. -
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In addition to the technology that is available to build robotics,
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the business manner or the integrity
that people have when it comes to the quality, -
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when it comes to the delivery date is... we really appreciate it.
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It's a very high bar they have set to themselves,
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so it's in even in that matter it's a great place to work
and interact and collaborate to build robots here in Japan. -
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Moreover, Mohanarajah had a strong supporter in Japan
who encouraged him in his venture. -
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Arudchelvan Krishnamoorthy is a childhood friend from Sri Lanka.
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He also studied in Japan, and they shared an apartment.
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Upon graduation, Krishnamoorthy
went on to work in the finance industry. -
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But when he saw the revolutionary,
independently motored robot -
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that Mohanarajah had made during his studies in Switzerland,
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it was a life-changing moment.
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He felt stimulated to find ways to put this technology to good use.
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That really inspired me, and I thought, like, you know,
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we can really contribute to
using this technology to the society. -
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Because, you know, this 3D works dull, dirty, dangerous work.
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But so we strongly believe
these works should be automated, -
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or like robots or other machine should be taking over
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and humans should be more involved into
more challenging works. -
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so in that way, we thought the technology is that
something we can truly make a change in the world. -
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So,that's why we started.
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Today, Krishnamoorthy is the company's chief financial officer.
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Developing robots is expensive.
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But both men's determination has produced
practical, specialized technology. -
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Their endeavors are now entering a new phase.
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Our software focuses on building robotic teams.
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How enabling others to build robotic team.
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So here we are going to take a simple example
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and show you how our software
works together to enable a robotic team. -
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So the robots have the system has decided
let's use to AMR for long-distance hauls -
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and let's use the forklifts for short-distance pick and drop.
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To see how the robots work together,
focus on the robot forklift in the top left of the screen. -
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It picks up the red item and transfers it to another robot,
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which will in turn convey it to another forklift
that is waiting on the right side of the screen. -
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In this way, one computer controls
the movement of multiple robots -
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via Mohanarajah's proprietary,
cloud-based operating system, -
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regardless of the robots' brand or manufacturer.
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Robots have a lot of applications.
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It's not just limited to logistics,
although we are starting at logistics. -
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So even the team of "material handling,"
that means moving things from one places to the other, -
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has applications in manufacturing and construction.
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So we do have a few places running on these two domains,
so we can definitely do that. -
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But on top of that, like,
the machines can do a lot of hard work -
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that people are hard and repetitive, boring things.
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I see a world where robots and people coexist,
helping each other. -
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The robots' ability to work in teams
brings benefits beyond the logistics sector. -
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Mohanarajah envisions systems where humans and multiple
robots work together on dangerous construction sites -
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and in other industries, such as nursing care,
where considerable strength is required. -
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When robots are actually doing the hard work,
the physical or the repetitive work, -
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there it opens up a new opportunity
for people elderly to contribute. -
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One of the challenges of robotics
is they cannot handle all different cases. -
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So let's say a robot faces
an exceptional scenario that it didn't predict. -
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And then, the robot has to understand it's confused or lost.
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And then it asks for human help.
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And here someone remotely, thanks to all the
new 5G technologies where you can transfer a lot of data. -
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So a person can come and help the confused robot.
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So here the great thing is this person
can be someone who is very elderly -
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can be someone who is physically challenged,
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and they also can contribute to
this whole ecosystem of automation. -
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We definitely envision a world where we people and robot
collaborate together to achieve common objectives. -
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What is Gajan Mohanarajah's motto?
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"To leave the world a bit better."
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We as human beings,
we take a lot from environment to sustain our living. -
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And a lot of people help us to...
starting from a great education. -
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So I definitely want to contribute back to make a positive sum.
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My way of doing that is
building these robots, especially robot teams, -
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to enable and empower people
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so that people can focus on more constructive, creative things.
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"To leave the world a bit better."