
The subway, vital to city living. But after around 40 years, most Osaka Metro subway cars are scrapped. Thanks to two creators, a new upcycling project is underway. Designer Takayama Katsumi and bag maker Shinoda Eiji reuse material from gangways between cars and ring straps to make shoulder bags. Not just eco-friendly, worn by an adult, the strap is at waist height, perfect for a child to hold on to. For any kid who wishes they could reach the straps on the train, these bags are a dream come true.
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Since ancient times, the Japanese have believed that a life force resides in all creations.
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Valuing and caring for the things we use, a "Zero Waste Life."
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Pointing the way to better living for a new era.
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A major urban center in western Japan, the city of Osaka.
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In this small bag design studio, they're producing some rather unique items.
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The man at the center of it all is bag maker Shinoda Eiji.
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This bag does look well made, but that's only part of the story.
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Here's one of the main components.
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In Japan, it's quite a familiar object.
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This ring is from a subway car hand strap.
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By client request, we're making
bags from this salvaged material. -
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Using components from decommissioned subway cars for bags.
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Even for a veteran like Shinoda, this is a first.
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Who knows, maybe I've held
this exact ring before on the subway? -
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Funny, isn't it?
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Specifically, the materials come from Osaka subway lines.
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After a service life of around 40 years, subway cars were most often scrapped.
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Prompting the company that runs Osaka's subways to develop a new initiative.
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We've created an upcycling project.
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We want these old trains to continue
serving the customers who loved them for a long time to come. -
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The aim is to repurpose the vast number of components that make up the cars into items for everyday use.
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They turned to artisans and creators in search of ideas, inviting them to come and inspect the old cars for themselves.
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Designer Takayama Katsumi was one of the participants.
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I was born in Osaka, so I rode
on the subway, for school in fact. -
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I was sure I could do something,
and environmental awareness is vital. -
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He made up his mind to use materials from the old subway cars to produce bags.
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He was first drawn to the material surrounding the gangways between cars.
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This stuff has stood up for 40 years,
so it's sure to make sturdy bag material. -
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There are 9 of these big things
for every 10-car train. -
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That's ideal for large-scale production.
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Takayama's aim was to secure a large quantity of material, allowing them to produce bags for many people.
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Hand straps were another key element.
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Takayama saw it from a small child's point of view.
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Adults just hold them normally.
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Kids can't reach that high,
but they wish they could. -
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I think everyone knows that feeling.
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He tried to incorporate this idea into the bags' design.
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What he came up with was a bag that kids can hold on to.
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When worn on the shoulder,
the strap hangs near the hip. -
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Just right for a 3- to 5-year-old.
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To make his vision a reality, Takayama searched for a skilled artisan.
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The one who made the cut was bag maker Shinoda Eiji.
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When I asked about the strap ring
and he said it was for kids to hold, I thought it was a great idea. -
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We makers would never
come up with something like that. -
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In the business for 28 years, beyond just custom orders, he had already begun upcycling disused items into bags for his customers.
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Say, they wanted to reuse a kimono
from their mother they don't wear, or a scarf they got as a souvenir
that was too flashy to wear, -
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they'd ask me to make them into bags.
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At first, other makers laughed at me.
Why take on such troublesome work? -
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But it was so important to my customers
that I decided to do what I could. -
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The materials for the new bags have arrived at his studio.
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The gangway material has been thoroughly washed.
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To begin, he stamps out the pattern with a special cutting press.
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To avoid waste, he keeps the spacing as tight as possible.
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Now to remove any fine dirt or stains.
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This material has a unique odor.
It's the smell of the subway. -
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He sews three of the panels together.
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This forms the bottom and sides of the new bag.
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The corners take the most hits.
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They're where the fabric
wears thin or tears. -
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But this material is strong,
and cleans easily with a damp cloth. -
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It's nearly complete.
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And after temporarily attaching the ring strap with tape...
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...it's sewn onto the bag.
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It's a process requiring great care, so he has to stay focused.
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A mistake here, and the bag is useless.
It's the most stressful step. -
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Old bits of a subway car, reborn as a practical and good-looking shoulder bag.
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A ring strap affixed at just the right height for a child to grab on to.
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Its creators' hope: that tantalizing ring, finally in reach, will add a little extra excitement to an outing with mom and dad.
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I feel like it's the culmination
of everything I've ever done. -
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Used with care, a well-made product
can be upcycled again and again. -
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It can truly last a lifetime.
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If people buy upcycled Osaka bags
and wear them on the train, that would make me very happy. -
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And if it brings families together, or
improves subway safety, even better. -
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The subway upcycling project resulted in a number of interesting products...
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this table made from a single door...
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this sofa made from one of the seats...
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... or this handy item.
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Now, Takayama is working on a new idea.
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I'm thinking of one more design.
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Cutting inevitably leaves scraps.
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He wants to combine cutouts from the subway material with discarded jeans.
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Scraps sewn together with jeans.
I think they'll go well together. -
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A bit of a younger vibe.
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Great idea. Sounds fun.
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I really think it'll work.
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There's always some waste,
but I hated throwing it away. -
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It's worth trying to make use of it.
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Bright ideas for the future and the skill of a true artisan.
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When the two come together, the possibilities are endless.